The production and practice of breakfast cereal and corn chips has
been continuously improved and the production equipment has been
improved. The degree of automation has been higher and higher, and
the production process has changed greatly. From the beginning of
the raw materials have been changed to corn grain, corn flour,
cooking methods to adopt double screw extruder for granulating
extrusion machine are finished at the same time, through the pre
drying after compression molding, the product is more uniform,
taste better. The high baking temperature makes the flavor of the
product more prominent. Industrial equipment and pipeline advanced
forming production process production line Ji'nan dingrun breakfast
cereal corn flakes as follows: corn flour, sugar, salt and other
nutrients, mixing, twin-screw extrusion cooking, cutting forming,
drying, tabletting, high-temperature pre baking, corn flakes.
Describes the production
process of corn flakes breakfast cereal:
1) ingredients: corn flakes seasonings ingredients is very
important, to ensure a good taste, especially for corn raw material
requirements, directly related to the ability to make high quality
corn flakes products, there is a proportion of various nutrients
2) extrusion aging forming: extrusion aging process of corn flakes
is the key to produce high quality corn chips. Weil Keith Kellogg
(Will, Keith, Kellogg) invented the process of corn flakes, corn
must be fully cured, and can not have any expansion, and only in
this way can make dense, hard, crisp, fragrant corn flakes.
3) cutting: double screw extruder extrusion aging material cut into
the size of the same granular material, material is translucent.
4) pre drying: cutting material into the dryer for pre drying, the
surface dried by the formation of a certain tension, no longer
adhesion to each other, is conducive to the smooth progress of
5) tabletting: tabletting process is also the key to the production
of corn flakes. The requirements of the tablet press are very high.
The surface of the roller must have a high degree of finish and the
roller must be kept constant.
6) high temperature baking: whether the corn flakes have hard,
crisp and dense structure, and highlight the unique flavor of corn,
the baking process is very important.
7) after cooling after baked corn flakes for corn chip products, in
the process there are now many of the corn flakes, with sugar, salt
or fried with chocolate, mostly according to the market demand.
Breakfast cereals and corn flakes have high production requirements
and relatively strict technological conditions, which requires
stable and reliable production equipment in large-scale industrial
production to ensure the technological conditions of each
production link. Ji'nan dingrun mechanical equipment limited
company over the years of technology and equipment for the
production of breakfast cereals has been studied, in order to meet
the needs of domestic production of breakfast cereals, really get
rid of the plight of the high investment of imported equipment,
development and production of the double screw extrusion machine,
drying machine, tablet machine, baking oven and other production
equipment must be breakfast cereals. And has been in a number of
well-known domestic food enterprises have been very good
application. Breakfast cereals, corn flakes, breakfast cereals,
bulking machines, breakfast porridge equipment.